Development of Smart Factory 4.0 using cyber-physical system-based workshop in Rolling Stock Industry to Support Industry 4.0
Driven by the concept of mass customization, manufacturing enterprises are now required to transform their traditional workshops into smart workshops. The integration of cyber-physical systems (CPS), which serves as the core of Industry 4.0, is crucial in achieving smart manufacturing. By implementing CPS, the conventional workshop can transition into a new paradigm characterized by intelligence and flexibility. However, the implementation of CPS in workshops is a complex undertaking that is still in its early stages. Therefore, this research paper aims to provide a comprehensive perspective on CPS-based workshops, with the intention of facilitating their implementation in the industry. Initially, the paper identifies seven key features of CPS-based workshops, namely self-sensing, self-awareness, self-assessment, self-optimization, self-adjustment, self-configuration, and self-control. Subsequently, the paper proposes the architectural framework of CPS-based workshops from a technical standpoint. Furthermore, a conceptual model of CPS-based workshops is developed, which highlights the three fundamental elements and closed-loop mechanism of such workshops. Finally, a case study of a Rolling stock manufacturing company in Indonesia is presented to demonstrate the feasibility of implementing CPS-based workshops in the industry.
T. Blecker and N. Abdelkafi, "Mass Customization: Stateof-the-Art and Challenges," in Mass Customization: Challenges and Solutions, T. Blecker and G. Friedrich Eds. Boston, MA: Springer US, 2006, pp. 1-25.
G. Da Silveira, D. Borenstein, and F. S. Fogliatto, "Mass customization: Literature review and research directions," International Journal of Production Economics, vol. 72, no. 1, pp. 1-13, 2001/06/30/ 2001, doi: https://doi.org/10.1016/S0925-5273(00)00079-7.
B. Chen, J. Wan, L. Shu, P. Li, M. Mukherjee, and B. Yin, "Smart Factory of Industry 4.0: Key Technologies, Application Case, and Challenges," IEEE Access, vol. 6, pp. 6505-6519, 2018, doi: 10.1109/ACCESS.2017.2783682.
N. I. S. Technol., "National Institute of Standards and Technology Special Publication 1500-201," in " Spec. Publ. 1500-201," 2017.
L. Monostori et al., "Cyber-physical systems in manufacturing," CIRP Annals, vol. 65, no. 2, pp. 621-641, 2016/01/01/ 2016, doi: https://doi.org/10.1016/j.cirp.2016.06.005.
S. Yang, N. Boev, B. Haefner, and G. Lanza, "Method for Developing an Implementation Strategy of Cyber-Physical Production Systems for Small and Medium-sized Enterprises in China," Procedia CIRP, vol. 76, pp. 48-52, 2018/01/01/ 2018, doi: https://doi.org/10.1016/j.procir.2018.01.027.
P. Hehenberger, B. Vogel-Heuser, D. Bradley, B. Eynard, T. Tomiyama, and S. Achiche, "Design, modelling, simulation and integration of cyber physical systems: Methods and applications," Computers in Industry, vol. 82, pp. 273-289, 2016/10/01/ 2016, doi: https://doi.org/10.1016/j.compind.2016.05.006.
E. Francalanza, J. Borg, and C. Constantinescu, "A knowledge-based tool for designing cyber physical production systems," Computers in Industry, vol. 84, pp. 39-58, 2017/01/01/ 2017, doi: https://doi.org/10.1016/j.compind.2016.08.001.
J. Lee, B. Bagheri, and H.-A. Kao, "A cyber-physical systems architecture for industry 4.0-based manufacturing systems," Manufacturing letters, vol. 3, pp. 18-23, 2015.
J. Qin, Y. Liu, and R. Grosvenor, "A Categorical Framework of Manufacturing for Industry 4.0 and Beyond," Procedia CIRP, vol. 52, pp. 173-178, 2016/01/01/ 2016, doi: https://doi.org/10.1016/j.procir.2016.08.005
J. Jiang, "An improved Cyber-Physical Systems architecture for Industry 4.0 smart factories," in 2017 International Conference on Applied System Innovation (ICASI), 13-17 May 2017 2017, pp. 918-920, doi: 10.1109/ICASI.2017.7988589.
R. A. Rojas, E. Rauch, R. Vidoni, and D. T. Matt, "Enabling Connectivity of Cyber-physical Production Systems: A Conceptual Framework," Procedia Manufacturing, vol. 11, pp. 822-829, 2017/01/01/ 2017, doi: https://doi.org/10.1016/j.promfg.2017.07.184
C. Liu and P. Jiang, "A Cyber-physical System Architecture in Shop Floor for Intelligent Manufacturing," Procedia CIRP, vol. 56, pp. 372-377, 2016/01/01/ 2016, doi: https://doi.org/10.1016/j.procir.2016.10.059.
Raharno, S., Yosephine, V.S. Intelligent flexible assembly system for labor-intensive factory using the configurable virtual workstation concept. Int J Interact Des Manuf 18, 465–478 (2024). https://doi.org/10.1007/s12008-023-01567-3
C. Liu and P. Jiang, "A Cyber-physical System Architecture in Shop Floor for Intelligent Manufacturing," Procedia CIRP, vol. 56, pp. 372-377, 2016/01/01/ 2016, doi: https://doi.org/10.1016/j.procir.2016.10.059. Informatics, vol. 13, no. 2, pp. 737-747, 2017, doi: 10.1109/TII.2016.2618892
F. Tao and M. Zhang, "Digital Twin Shop-Floor: A New Shop-Floor Paradigm Towards Smart Manufacturing," IEEE Access, vol. 5, pp. 20418-20427, 2017, doi: 10.1109/ACCESS.2017.2756069.
Copyright (c) 2024 Ahmad Fajar Alkharis, Reny Nadlifatin
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
